Hey everyone. First time tuner here, trying to learn on my 2004 BA - so be prepared for some dumb questions! Hopefully my early learning will be useful for someone doing the same.
Car is completely stock tune-wise (as far as I know) and hardware wise just some supporting stuff - high-flow cat, twin 2.5" cat-back, wideband, boost gauge, oil pressure gauge, fuel pump. About to put in a trans cooler for the BTR and a bigger intercooler.
More detail of the mechanical stuff will be here http://www.fordxr6turbo.com/forum/topic/93864-ba-turbo-build-thread-sort-of/
So far I have just done a fair bit of reading on forums and books to try and get a feel for how all of this works, particularly Greg Banish's Engine Management book.
My first round tune will aim to up the boost pressure to maybe a max of 9 PSI, plus richen up the AFRs accordingly. Later on I'm planning to give it more boost and a set of new injectors.
My first problem is my desired boost table (auF0306). It looks like this:
If I look at the stock files for my strategy (HAANFHZ), the table looks much more like what I would have expected.
Similarly the wastegate duty cycle table is a flat 0.45 across the board.
My boost gauge only ever reads about 6 PSI, so it is obviously not even trying to reach the sort of boost that is in the map. So I'm thinking that maybe the car has been tuned before, but in a very unusual way?
Now that I write that, about 2 and a half years ago I had a new turbo core put in. I had previously fitted a new boost gauge teed off the BOV and removed the hose from the old gauge to a contraption I assumed was a boost pressure sensor specifically for the gauge. The turbo place that did the CHRA replacement said there was some sort of weird boost control device hooked up to the turbo, which he removed but couldn't work out how it functioned. I said nah, its just the sensor for the old gauge.
Maybe the car had some sort of boost controller hooked up (I'll see if I still have it floating around the shed for a pic) and the tune boost tables were just zeroed out so that this device did the boost control? And now that the device is out, the boost I'm getting is just a function of load/WG spring pressure and the WG duty cycle table?
Any thoughts or suggestions would be great! I'm thinking I probably need to reset my boost control tables to match the stock strategy, flash that and see how it behaves? Or any thoughts on why else my boost tables would be so whacky?
Base fuel table is untouched compared to stock strategy. AFRs are bang-on what I would expect too, so I don't think the tune has been beaten-up too much otherwise.